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Quality of Products and Services

Initiatives

Improving the Standard of Quality Management

We conduct highly effective quality audits and enhance the human resource development programs to improve quality management levels.

Quality Training

We implement a variety of quality training programs. For example, as a human resource development program, we conduct product quality training for each level of employees from new hires to management, hold product quality lectures on the topic of "creating value that satisfies customers," and utilize teaching materials that prevent human error. There are 20 e-learning courses on quality that are available not only for domestic companies but also for overseas affiliates in multiple languages. Moreover, we have been implementing frontline measures to prevent quality issues on the shop floor (QRG activities) with the aim of identifying and eliminating risks that could lead to quality issues. We are implementing these measures in our subsidiaries and affiliates.

Examples of e-learning coursesFY 2022 participants (hours) (Mitsui Chemicals, Inc.)
Compliance of quality with laws and rules6,186 (2,577hrs)
Basic Training for quality management1,279 (746hrs)
Basic training for quality control methods966 (483hrs)

Award for Quality Management Activities in the Mitsui Chemicals Group

We run the Award for Quality Management Activity in the Mitsui Chemicals Group scheme each November, which is an industry-designated quality promotion month. We award efforts to revitalize Responsible Care (RC) activities to improve our chemical substances management level and quality management at Mitsui Chemicals and its domestic and overseas affiliates. We give awards to those who have achieved outstanding results across our workplaces to support and stimulate RC activities.

Award for Quality Management Activity in Mitsui Chemicals Group in fiscal 2022

General Manager’s Prize of the RC & Quality Assurance DivisionDescription of activities
Prime Polymer Co., Ltd. (Japan)Establishment of a food brand safety management system based on HACCP*1 that anticipates customer needs
Excellence PrizeDescription of activities
SUN MEDICAL CO., LTD.Obtained the European Medical Device Regulation (MDR) certification
Nagoya WorksImproved customer satisfaction through continuous product quality improvement activities for PLGA™*2 products
Mitsui Chemicals Tohcello, Inc.Continuous activities to reduce complaints and improved slip defects in response to process requirements
CHEMOURS-MITSUI FLUOROPRODUCTS CO., LTD.Improved quality management system in digitalization (DX promotion) activities
Mitsui Prime Advanced Composites do Brasil Indústria e Comércio de Compostos Plásticos S.A.Company-wide initiatives for RC activities

*1 HACCP:
Abbreviation for Hazard Analysis and Critical Control Point. A method of sanitation management in which food business operators themselves identify hazards, such as food poisoning contamination and foreign material contamination, and then control particularly important processes to eliminate or reduce such hazards in all processes, from receiving raw materials to shipping products, in order to ensure product safety.

*2 PLGA™:
Mitsui Chemicals Products. High-quality additives (sustained release drug substrates) used to control drug release.

The RC & Quality Assurance Division General Manager Award (Prime Polymer Co., Ltd. Awarded workplace)

The RC & Quality Assurance Division General Manager Award
(Prime Polymer Co., Ltd. Awarded workplace)

Responding to the voices of our customers

We collect customer complaints about Mitsui Chemicals products and services in the internal workflow system so that we can monitor the type of complaint, the cause and the customer’s response. The data is analyzed each month to review the situation for that year and KPIs are identified for our quality management targets for the following fiscal year.

Whenever we receive a complaint about our products or services from one of our customers, the Business, Manufacturing and Logistics Divisions work together with the Quality Assurance Division to identify the cause of the complaint and to take corrective action. In this way, every effort is made to implement preventive measures across the organization as a whole. In one such initiative, all members of the Quality Assurance Division reassess the root cause of each complaint, consider appropriate countermeasures and monitor progress every week. At the same time, we endeavor to extract important case studies, particularly where there is a substantial risk of inconveniencing our customers, or where the potential exists for similar cases to arise. These case studies are then shared across the relevant departments in the monthly quality management report.

In the face of the demand for a higher level of chemical management (for chemical substances in products), we support product stewardship and implement chemical substance management throughout the entire supply chain. We respond swiftly and accurately to enquiries from customers about chemical substances in our products by organizing the information in a database and designating a department to manage it.

Response to the New Business

We have established a project to promote quality management for the solutions business and new businesses from the social issue perspective, and are taking action. In addition to strengthening quality management at the development stage to prevent defects from occurring at the customer's site, we aim to perform "aggressive" quality assurance to create new customer value based on our dialogues with customers. The Mitsui Chemicals Group takes steps to ensure compliance with all applicable statutory, regulatory, and certification requirements for each product purpose and conducts risk assessments before bringing a particular product to the market. We established a designated group to address compliance issues in connection with laws, regulations, and certification related to pharmaceutical affairs, including the medical instruments business. With this designated group taking the lead, every effort is made to confirm the safety and efficacy of products. Steps are also taken to strictly comply with all statutory and regulatory requirements.