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Safety and Prevention

Plant Operation Technology Training Center

Mitsui Chemicals’ Plant Operation Technology Training Center

The Mitsui Chemicals Group established its first Plant Operation Technology Training Center in Mobara in 2006, and then in Nagoya in 2007, to train plant operation personnel. Chemical plant operators are trained in Mobara, and the Nagoya center provides training programs for operators of fabricated products plant. We are striving to develop a pool of talent who are "strong in operations and facilities with a focus on safety" through hands-on, experiential training utilizing DX technology, including simulated experience training using virtual reality (VR) technology, targeting not only our Works but also our R&D centers and indirect departments, as well as employees of our domestic and overseas affiliates.

Furthermore, in fiscal 2025, we plan to launch a new course on non-technical skills with the aim of enhancing human skills (the ability to appropriately choose and execute actions when engaging with others).

Mobara Training Center Mobara Training Center
Nagoya Training Center Nagoya Training Center
VR experience system VR experience system

Mitsui Chemicals’ Plant Operation Technology Training Center (Mobara and Nagoya) Training Sessions for Mitsui Chemicals Group Employees

For Mitsui Chemicals employees
 Number of Attendees (Total Training Time)
FY2021FY2022FY2023FY2024
For Plant OperatorsWhen joined Company16 (136hrs)8 (52hrs)17 (313 hrs)7 (176 hrs)
Follow-up training
(six months after joining Company)
123 (3,444 hrs)147 (3,614 hrs)198 (5,059 hrs)143 (3,650 hrs)
Promoted staff
(3-4 years after joining Company)
77 (2,156 hrs)214 (2,804 hrs)97 (1,479 hrs)120 (1,830 hrs)
Workplace managers
(8 years or more after joining Company)
5 (70 hrs)23 (337 hrs)40 (540 hrs)53 (716 hrs)
For EngineersWhen joined Company0 (0 hrs)102 (510 hrs)116 (677 hrs)126 (735 hrs)
3-5 years after joining Company23 (483 hrs)23 (449 hrs)41 (800 hrs)55 (1,073 hrs)
For Researchers81 (851 hrs)55 (413 hrs)91 (683 hrs)64 (480 hrs)
Other102 (459 hrs)67 (162 hrs)58 (567 hrs)147(441 hrs)
For employees of affiliates
 Number of Attendees (Total Training Time)
FY2021FY2022FY2023FY2024
Domestic Subsidiaries & Affiliates326 (2,608 hrs)291 (2,680 hrs)183 (1,686 hrs)292 (1,958 hrs)
Overseas Subsidiaries & Affiliates0 (0 hrs)21 (254 hrs)31 (455 hrs)52 (737 hrs)
Total
 Number of Attendees (Total Training Time)
FY2021FY2022FY2023FY2024
 753 (10,207 hrs)951 (11,275 hrs)872 (12,259 hrs)1,059 (11,795 hrs)

Web Training

Since fiscal 2020, the Plant Operation Technology Training Center has introduced simulated online training programs as substitutes for hands-on, experiential training. These programs are provided to Mitsui Chemicals’ plants as well as domestic and overseas Group companies.

Each training program is custom-designed to meet the specific needs of each company, including the skill level of participants and the types of risks they are likely to encounter. Using AI-based simultaneous translation, the programs are delivered in local languages such as English, Chinese, Malay, Indonesian, Spanish, and Dutch. Attendees have reported that the web training programs are easy to understand and provide a good insight into the work, even though they cannot physically experience it. Although we recognize that such web training programs cannot replace real physical training programs, we continue utilizing it as a sustainable training style that is suitable for the digital society, with benefits such as not requiring lecturers and trainees to travel.

Web Training Overview

ConceptHybrid (lectures, demonstration images, and pre-recorded videos) and interactive (questions and group discussions) simulations of physical training programs.
Program contents
  • Safety Training: Ten modules covering topics such as "Pointing-and-Calling," "becoming caught / entangled in machinery," "falls from heights, drops, and slips," "coming into contact with chemical liquids," and "fire and explosions."
  • Equipment Troubleshooting Training: 17 modules covering topics such as "Rupture/Dent", "Valve Trouble", "Overheating/Fire", "Corrosion", "Water Hammer", "Liquid Lock", "Cavitation", and "Instrumentation Trouble".
  • Discussion Training: Six modules covering topics such as "Introduction to KYT Basic 4R Method," "Self-Questioning KY," and "Practical Training on KYT Basic 4R Method."

Domestic and Overseas Web Training

 Number of Attendees (Total Training Time)
FY2021FY2022FY2023FY2024
Mitsui Chemicals, Inc. and Domestic Subsidiaries & Affiliates748 (2,992 hrs)782 (3,552 hrs)604 (2,379 hrs)451 (1,477 hrs)
Overseas Subsidiaries & Affiliates174 (696 hrs)211 (513 hrs)269 (661 hrs)405 (925 hrs)
Web training

Web training: Questions from the trainer

Encourage attendees’ thinking and discovery

Screen showing training utilizing real-time AI-based translation

Screen showing training utilizing real-time AI-based translation

(Training textbook, translation software, and monitors showing participants)

On-site Training

Since fiscal 2018, the Plant Operation Technology Training Center has been conducting on-site training programs by dispatching staff directly to the Company’s Works and affiliates.In fiscal 2024, 307 employees at our five Works and 771 employees of our affiliates participated in the program. The VR safety training program, which allows participants to realistically experience the dangers and severity of accidents through virtual simulations, has been offered since fiscal 2020 as a new training opportunity involving equipment lending.

VR Safety Training

ObjectiveEnhance training curriculum and improve training effectiveness through the utilization of VR
Expected Effects(1) Increase sensitivity to danger by experiencing accidents in a virtual space that cannot be experienced under normal circumstances
(2) Less restrictions on training location and time, and training can be conducted with a large number of participants
VR toolsMobara Training Center3 sets
Nagoya Training Center1 set
Program contentsFifteen modules covering topics such as "forward-facing crash/fall," "conveyor belt pinch," "fall while descending stairs," "tripping and falling due to a step ahead," "roller entrapment," "vent clogging and blowout ignition," "dust explosion," "residual pressure blowout during piping maintenance," "power panel electric shock," "forward/backward movement of forklifts," "cutter operation," "reaction explosion in a flask," and others.

On-site Training (VR Training)

For Our Group employees
 Number of Attendees (Total Training Time)
FY2021FY2022FY2023FY2024
On-site Training
(VR Training)
1,287 (644 hrs)1,093 (547 hrs)1,178 (589 hrs)879 (440 hrs)

Globalization of Training Centers

Since fiscal 2018, we have been proactively focusing on developing human resources that will serve as the foundation to support the global business of the Group. We offer educational programs and training support not only for Mitsui Chemicals but also for domestic and overseas subsidiaries and affiliates, customizing them to the specific needs of each company.

For affiliates in the Southeast Asia region, the Operation Excellence Training Center (OETC) of the Siam Group in Thailand has been giving training courses in Thai and English. The Siam Group is capable of providing the same level of training as in Japan, utilizing the training system and knowhow licensed from us. In addition, with training in local languages now feasible using AI-powered simultaneous interpretation, online training has helped to increase training opportunities for overseas affiliates, such as organizing curricula in accordance with the needs of each company.

Training Centers Available to Other Companies

Our training centers have been open to other companies since fiscal 2015 so that they can train their employees to handle hazardous materials. The demand for human resource development and training for production site safety is extremely high, and many companies from different industries utilize our Centers. Our programs are highly rated by attendees with comments such as: “I learned many things that I can utilize in my company,” and “It was easy to understand through experienced-based training through case studies of past accidents and injuries.”

External Training Sessions and Responses to Center Tour Requests

We open our training centers as training sites for outside companies, aiming to help build a society with zero industrial accidents and injuries.